Turbo-machinery monitoring measures for propulsion safety and affordable readiness
Millar, Richard C.
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The US Department of Defense initiative for propulsion safety and affordable readiness (P-SAR) has been engaged by all three services as a means to mitigate the operational and environmental hazards to aircraft propulsion system integrity, dependability and life cycle cost in military service. This paper focuses on the turbo-machinery of military propulsion systems and addresses the options available to manage turbo-machinery health and life cycle cost.1 Three primary turbo-machinery integrity and performance degraders are identified: foreign object damage, erosion and corrosion, and high cycle fatigue due to aero-elastic response of turbo-machine blades & vanes. A variety of sensors have been proposed as measures to monitor and mitigate the hazards created by such degradation. Many of these were developed as tools for use in component models & design verification, such as non-intrusive stress measurement systems [NSMS] - an indirect means to supplement direct on-blade strain measurements. Others tools have been defined specifically for in service monitoring, such as the use of miniature radar to detect blade motion. This paper follows a systems engineering analysis identifying alternative functional hazard mitigations and a qualitative reliability centered maintenance (RCM) view to assess alternative approaches to mitigation of each hazard. Finally, synergies across the three priority degraders are considered to recommended topics for research.
Proceedings of ASME Turbo Expo 2011 GT2011, June 6-10, 2011, Vancouver, British Columbia, Canada, GT2011-45741
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